4 Stroke KILLSWITCH LOCK INSTRUCTIONS

Installation Instructions – Killswitch Lock Assembly

Thank you for purchasing the Killswitch Lock Assembly from Qman’s Garage! Follow these steps to install your killswitch.

Note: You will need a 4mm hex key (not included).

Step 1: Mounting the Killswitch to the Handlebars

  1. Select a spot on your handlebar that is easy to reach.

  2. Use the provided clamp and M5 bolts to secure the killswitch in place.

    • DO NOT overtighten! Tighten until lock is secure on handlebar.

 

Step 2: Wiring the Killswitch

Connecting the Black Wire (Kill Wire)

  • Locate your engine’s kill switch connector (at the front of the engine). 

  • Unplug the stock killswitch and plug the black wire’s male bullet connector directly into this connection.

Connecting the Green Wire (Ground Wire)

  • Find any bolt on the engine that goes through metal (flywheel cover or engine mount).

  • Loosen the bolt and slide the ring terminal of the green wire under it.

  • Tighten the bolt back down to secure the wire.

    • Tip: If all areas have paint or coating, you may need to lightly sand the area for a better ground connection.

Step 3: Securing the Wires

  • Route the wires neatly along the frame, keeping them away from moving parts or hot surfaces. Be sure to keep the wires away from the forks corners to avoid pinching. 

  • Use zip ties to secure the wires in place and prevent them from getting snagged.

 

Step 4: Testing the Killswitch

  1. Insert the key and turn it to the ignition position.

  2. Attempt to start the engine—it should start normally.

  3. Remove the key and try starting the engine again—the engine should NOT start.

Installation Complete!

If you have any questions or need help, contact us at info@qmansgarage.com.