Minibike Killswitch Lock INSTRUCTIONS
Installation Instructions – Killswitch Lock Assembly
Note: You will need a 4mm hex key (not included).
Step 1: Mounting the Killswitch to the Handlebars:
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Select a spot on your handlebar that is easy to reach.
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Use the provided clamp and M5 bolts to secure the killswitch in place.
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Do NOT overtighten! Tighten until the body is snug on the handlebar. The lock should feel fully secure before completely tightening the bolts.
Step 2: Wiring the Killswitch
Connecting the Black Wire (Kill Wire)
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Locate your engine’s kill switch bullet connection (at the front of the engine).
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Unplug the stock killswitch and plug the black/white wire’s male bullet connector directly into this connection.
Connecting the Green Wire (Ground Wire)
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Find any bolt on the engine that goes through metal (recoil or flywheel cover).
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Loosen the bolt and slide the ring terminal of the green wire under it.
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Tighten the bolt back down to secure the wire. (Not too tight!)
Step 3: Securing the Wires
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Route the wires neatly along the frame, keeping them away from moving parts or hot surfaces. Be sure to keep the wires away from the fork corners to avoid pinching.
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Use zip ties to secure the wires in place and prevent them from getting snagged.
Avoid putting tension on the wires right where they exit the bottom of the lock body. Movement and vibration from riding can cause strain here and lead to the wires getting damaged over time.
Step 4: Testing the Killswitch
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Insert the key and turn it to the ignition position.
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Attempt to start the engine—it should start normally.
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Remove the key and try starting the engine again—the engine should NOT start.
Installation Complete!
If you have any questions or need help, contact us at info@qmansgarage.com